Industrial Applications Laser Welding

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(i) Welding

  • Thermal Effect is the basic principle used in laser welding.
  • The two ends (A & B) of the specimens are brought together.
  • Now, the laser beam is focused for a long time on the ends, that are to be joined.
  • Due to thermal effect, portions that are to be welded goes to the molten liquid state.
  • At this particular state, atoms in the one end diffuses to the atoms in the other end.
  • After that the specimen is allowed to cool slowly.
  • Hence, a perfect welding can be obtained.
  • Laser welds can easily be performed between two dissimilar metals.
  • The Neodymium – YAG laser and Carbon dioxide laser are two important kinds of lasers that find wide ranging applications in welding.

Welding

Fig. 1.1 Welding

(ii) Cutting

  • Thermal effect is the basic principle used in laser cutting.
  • The high intensity laser beam is made to fall on the material as shown in figure.
  • Due to the application of laser for long time, the temperature of the material is extremely increased. It can hence be used in cutting materials.
  • The most common laser that is used in cutting process is the carbon dioxide laser due to its high output power.
Cutting
Fig. 1.2 Cutting

(iii) Heat treatment

  • A powerful laser beam is allowed to hit a metal surface. That portion gets heated.
  • As the beam is moved away to other areas, the heated spot cools down rapidly.
  • This procedure is used for heat treatment of metal surfaces which enhances the strength of the metal.
  • Laser heat treatment provides selective treatment of the desirable areas which are subjected to more intense use.
  • For example laser heat treatment is used in automobile industry to strengthen cylinder blocks, valve guides, and gears camshafts etc.
  • One kilowatt CO2 laser operating in the continuous wave mode is often used for laser heat treatment.
Laser heat treatment

Fig. 1.3 Laser heat treatment

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